---
title: Advanced Automated Warehouse System Launched in Ontario, Canada
description: Systemex Automation transforms a 125,000 sq. ft. Ontario distribution center with AMRs, boosting productivity, cutting labor, and improving order accuracy.
---

[Achievements ](https://www.systemexautomation.com/achievements)

# [Advanced Automated Warehouse System Launched in Ontario, Canada](https://www.systemexautomation.com/achievements/advanced-automated-warehouse-system-launched-in-ontario)

 Written by [Systemex Automation](https://www.systemexautomation.com/achievements/author/systemex-automation) | Nov 4, 2024 12:00:00 PM

An advanced automated product picking and packing system, developed by Systemex Automation, has been successfully installed in a 125,000 square-foot distribution center in Ontario, Canada. This system revolutionizes warehouse operations and sets new standards for efficiency and accuracy in the logistics industry.

The system integrates cutting-edge technologies and processes designed to optimize productivity, reduce reliance on labor, and improve order accuracy.

**System Overview:**

Designed to optimize the picking and packing process, it utilizes Geek+ automated guided vehicles (AGVs) and advanced packing technologies.

It consists of five main zones:

1. Automated Storage and Retrieval System (ASRS)
2. Moving operation
3. Picking/packing operation
4. E-commerce section
5. Outfeed.

****

**1 - A**utomated Storage and Retrieval System (ASRS) Zone:

- **Storage: **Master cases are stored in racks using Geek+ RS8 automated vehicles, coupled with over 450 P40 automated guided vehicles (AGVs). The ASRS system includes more than **6,000 storage locations for master cases**, spread across **27-foot-high shelves**, thus optimizing the use of vertical space in the distribution center for maximum storage efficiency. A separate section of over **1,000 locations** is dedicated to high-velocity products.
- **Retrieval:** The AGVs pick the master cases and present them at stations that feed into the packing area.
- **Inventory Management:** Empty master cases are managed automatically within the system and can be recycled as shipping cases, resulting in carton savings.

**2**&**3 - Moving, Picking and Packing and Operations:**

- **Robot Cells: **Nine robot cells equipped with ABB robots, vision systems, and vacuum grippers manage packing operations at a rate of approximately **8,000 picks per hour**. An algorithm individually optimizes each order to minimize unused space in each case.
- **Order Fulfillment and Movement: **The system ensures efficient and accurate packing, with robots alternating between picking products from master cases on either side, powered by more than 450 units of Geek+ P40 AGVs.

**4 - E-commerce Picking Solution:**

An e-commerce goods picking solution using Geek+ P800 automated guided vehicles (AGVs) brings shelves to a picking station, eliminating wasted time for the picker to move down aisles. This allows for an increase in output and efficiency of up to 1,000 picks per hour.

**5 - Outfeed:  
**The output section moves shipping boxes from the warehouse production lines to their next destination. This section includes a SCADA system, audit stations, quality control, printing and application stations, box sealers, 11 dedicated output lines for carriers, and over 500 linear feet of conveyor systems. Managing a throughput of over 400 boxes per hour, this section requires meticulous coordination of equipment and technologies to ensure accuracy, speed, and reliability in the supply chain process.

**Advantages of the System:**

- **Modularity:** Easily scalable with the addition of packing cells and automated guided vehicles (AGVs).
- **Enhanced ****Efficiency and Quality:** Vision-guided picking, barcode scanning, and weight checks enhance order accuracy and productivity.
- **Reduced Labor Needs:** Automation decreases reliance on labor-intensive processes.
- **Safety:** Efficient and secure AGV solutions do not require complex conveyor systems.
- **Integrated solution:** The system is fully integrated with the client’s ERP and inventory management (WMS) software, providing real-time order tracking and improved replenishment through predictive production.

This advanced system marks a significant milestone in warehouse automation, showcasing the capabilities of modern logistics technologies. Its successful implementation underscores Systemex Automation’s commitment to innovation and operational excellence in the logistics sector.

****

**About Systemex Automation:  
**[Systemex Automation](https://www.systemexautomation.com/) is a company specializing in engineering, manufacturing, and integrating automated production and warehouse systems. Our team of automation, robotics, and AGV/AMR integration experts offers customized technological solutions tailored to the specific requirements of various industries.

**About Systemex Group:  
**[Systemex Group](https://www.systemex.com/) provides tailored Industry 4.0 solutions across sectors including manufacturing, transportation, oil & gas, mining, utilities, food & beverage, and aerospace. Our commitment is to enhance your financial and operational efficiency through advanced automation and asset management services, ensuring a seamless transition to Industry 4.0.

**About Geek+:  
**[Geek+](https://www.geekplus.com/en/) leads the way in robotic logistics solutions, providing flexible and efficient systems for warehouse management. Trusted by over 1000 global leaders in retail, e-commerce, and beyond, Geek+ excels in autonomous mobile robots. With a global presence and over 30,000 robots worldwide, they are at the forefront of revolutionizing logistics technology.

[View full post](https://www.systemexautomation.com/achievements/advanced-automated-warehouse-system-launched-in-ontario)

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